Rebond foam vs. open-cell foam for soundproofing - What is The Difference?

Last Updated May 21, 2025

Rebond foam offers superior sound absorption and durability due to its dense, recycled material composition, making it ideal for effective soundproofing. Open cell foam provides good sound diffusion but is less dense, resulting in lower noise isolation compared to rebond foam.

Table of Comparison

Feature Rebond Foam Open Cell Foam
Density High density (40-60 kg/m3) Low density (15-30 kg/m3)
Sound Absorption Excellent for impact noise and vibrations Effective for airborne sound absorption
Structure Compressed foam scraps, firm and durable Open porous network, soft and flexible
Use Case Flooring soundproofing, vibration damping Wall panels, ceilings, HVAC noise control
Cost Moderate to high Low to moderate
Fire Resistance Generally higher fire rating Varies, often lower fire resistance

Introduction to Soundproofing with Foam

Rebond foam and open cell foam are popular choices for soundproofing due to their acoustic absorption properties. Rebond foam, made from recycled foam scraps, offers high-density cushioning that effectively reduces impact noise and low-frequency sounds, while open cell foam features a porous structure that excels at absorbing airborne sound waves and reducing echoes. Selecting the appropriate foam depends on the specific soundproofing requirements, such as noise type and frequency range, to optimize acoustic treatment in residential or commercial spaces.

What is Rebond Foam?

Rebond foam is a dense, durable material made from shredded and bonded foam scraps, commonly used for soundproofing due to its excellent impact absorption and noise reduction capabilities. Unlike open cell foam, which has a porous structure allowing sound waves to pass through more easily, rebond foam's high density helps block and absorb a wider range of sound frequencies, making it ideal for preventing noise transmission in walls and floors. Its firm composition and resilience provide superior acoustic insulation in industrial and commercial soundproofing applications.

What is Open Cell Foam?

Open cell foam is a type of polyurethane foam characterized by its porous structure, allowing air to pass through its interconnected cells. This design makes it highly effective for sound absorption by trapping and dissipating sound waves within its open network. Compared to rebond foam, open cell foam provides superior noise reduction and is commonly used in acoustic panels and soundproofing applications where sound absorption is critical.

Soundproofing Mechanisms: How Each Foam Works

Rebond foam absorbs sound waves through its dense, interconnected structure that traps and dissipates airborne noise by converting sound energy into heat. Open cell foam features a porous, flexible matrix that allows sound waves to enter its numerous air pockets, reducing echo and reverberation by interrupting sound wave propagation. While rebond foam excels in blocking and isolating sound due to its firmness, open cell foam is more effective in absorbing mid to high-frequency sounds, making both materials suitable for different aspects of soundproofing.

Acoustic Performance: Rebond vs Open Cell Foam

Rebond foam exhibits superior sound absorption for mid to high frequencies due to its dense, heavy structure, making it effective in reducing echo and resonances in recording studios and home theaters. Open cell foam, characterized by its porous and lightweight nature, excels at absorbing high-frequency sounds but has limited performance against low-frequency noise compared to rebond foam. For comprehensive acoustic treatment, rebond foam provides enhanced soundproofing by minimizing sound transmission and improving overall room acoustics.

Durability and Longevity Comparison

Rebond foam exhibits superior durability compared to open cell foam due to its dense composition made from recycled foam scraps, providing enhanced resistance to compression and wear. Open cell foam, while excellent for sound absorption, tends to degrade faster over time as its porous structure is more susceptible to moisture and physical damage. For long-term soundproofing applications, rebond foam offers greater longevity, maintaining performance and structural integrity in environments with consistent acoustic demands.

Installation Ease and Flexibility

Rebond foam offers high density and durability, making it moderately flexible but often bulkier and more challenging to cut and install in tight spaces compared to open cell foam. Open cell foam provides superior pliability and ease of handling, allowing for quick installation and better conformity to irregular surfaces, enhancing soundproofing effectiveness. Both materials serve well for sound absorption, but open cell foam's lightweight and adaptability generally simplify the installation process for varied acoustic applications.

Cost Analysis: Rebond Foam vs Open Cell Foam

Rebond foam typically costs more than open cell foam due to its denser composition and higher durability, making it suitable for heavy-duty soundproofing applications. Open cell foam is generally more affordable and offers effective sound absorption for mid to high frequencies but may require thicker layers to achieve comparable noise reduction. Budget considerations often lead to open cell foam being favored for residential soundproofing, while rebond foam is preferred in commercial settings where cost is justified by performance and longevity.

Ideal Applications for Each Foam Type

Rebond foam, with its dense and firm structure, excels in high-impact soundproofing applications such as automotive interiors and gym flooring, where durability and vibration absorption are critical. Open cell foam, characterized by its porous and flexible nature, is ideal for acoustic treatments in recording studios and home theaters, effectively absorbing mid to high-frequency sound waves to reduce echo and reverberation. Each foam type's unique composition determines its effectiveness, making rebond foam suitable for structural noise control while open cell foam is preferred for enhancing sound clarity and comfort within enclosed spaces.

Verdict: Which Foam is Best for Soundproofing?

Rebond foam offers superior sound absorption due to its dense structure, effectively reducing mid to high-frequency noise, while open cell foam excels at dampening low-frequency sounds thanks to its porous composition. The best choice for soundproofing depends on the specific acoustical needs: rebond foam is ideal for environments requiring strong noise reduction and durability, whereas open cell foam suits spaces needing breathability and moisture control alongside moderate soundproofing. Combining both materials can optimize sound insulation by leveraging rebond foam's density and open cell foam's permeability for comprehensive noise management.

Rebond foam vs. open-cell foam for soundproofing - What is The Difference?

Infographic: Rebond foam vs Open cell foam for Soundproofing



About the author. Kakani is a respected author and expert in materials for industrial and manufacturing applications. With years of experience in both research and industry.

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The information provided in this document is for general informational purposes only and is not guaranteed to be complete. While we strive to ensure the accuracy of the content, we cannot guarantee that the details mentioned are up-to-date or applicable to all scenarios. Topics about Rebond foam vs Open cell foam for Soundproofing are subject to change from time to time.

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