Silicone vs. Santoprene for Grip Handle - What is The Difference?

Last Updated May 21, 2025

Silicone offers superior heat resistance and a soft, non-slip texture for grip handles, while Santoprene provides excellent durability and chemical resistance with a firmer, more elastic feel. Choosing between them depends on the required balance of comfort, flexibility, and environmental exposure for the handle application.

Table of Comparison

Property Silicone Santoprene
Material Type Silicone Rubber Thermoplastic Elastomer (TPE)
Grip Comfort Soft, flexible, excellent tactile feel Moderate softness, firmer than silicone
Durability High thermal and chemical resistance Good abrasion resistance, durable under stress
Temperature Range -55degC to 230degC -40degC to 125degC
Water & Weather Resistance Excellent, UV and ozone resistant Good, but less UV resistant than silicone
Slip Resistance High, naturally tacky surface Moderate, depends on formulation
Cost Higher Lower
Best Use Premium grip handles needing heat resistance and comfort Cost-effective, durable grips with moderate softness

Introduction to Grip Handle Materials

Grip handles commonly utilize materials like silicone and Santoprene for their durability and ergonomic properties. Silicone is known for its high heat resistance, flexibility, and non-slip texture, making it ideal for tools and kitchenware requiring secure handling. Santoprene combines rubber-like elasticity with thermoplastic processability, offering excellent grip, chemical resistance, and comfort in automotive and industrial handle applications.

What is Silicone?

Silicone is a synthetic polymer known for its flexibility, durability, and resistance to extreme temperatures, making it an excellent material for grip handles exposed to various environmental conditions. Its non-toxic and hypoallergenic properties ensure safety for prolonged skin contact, while its inherent water resistance prevents deterioration from moisture. These qualities contribute to silicone's widespread use in ergonomic grip handles designed for comfort and long-lasting performance.

What is Santoprene?

Santoprene is a thermoplastic elastomer combining rubber's flexibility with thermoplastic's durability, making it ideal for grip handles that require both comfort and long-lasting performance. Unlike silicone, Santoprene offers excellent resistance to abrasion, oils, and chemicals, enhancing grip reliability in demanding environments. Its versatile processing options allow for customized grip textures and shapes, improving ergonomic handling and user control.

Key Properties of Silicone for Grip Handles

Silicone offers exceptional flexibility, durability, and high thermal resistance, making it ideal for grip handles subjected to extreme temperatures. Its non-slip surface provides excellent grip even in wet or oily conditions, enhancing safety and comfort during use. Silicone's resistance to UV light, chemicals, and aging ensures long-lasting performance and maintains handle integrity over time.

Key Properties of Santoprene for Grip Handles

Santoprene offers exceptional flexibility and durability, making it ideal for grip handles that require long-lasting performance and comfort. Its resistance to environmental factors like UV rays, ozone, and temperature extremes ensures grip stability in various conditions. The material's soft-touch surface enhances user ergonomics by providing a non-slip, comfortable grip that reduces hand fatigue.

Silicone vs Santoprene: Comfort and Ergonomics

Silicone offers superior comfort and ergonomic benefits for grip handles due to its soft, flexible texture that provides excellent cushioning and reduces hand fatigue during extended use. Santoprene, a thermoplastic elastomer, provides good grip and durability but is generally firmer and less conforming to hand contours compared to silicone, which can impact overall comfort. For applications prioritizing ergonomic design and user comfort, silicone grips typically outperform Santoprene by delivering a more tactile, non-slip, and pressure-dampening experience.

Durability and Longevity Comparison

Silicone offers superior durability for grip handles due to its high resistance to heat, UV rays, and chemical exposure, maintaining flexibility and strength over extended use. Santoprene, a thermoplastic elastomer, provides good durability with excellent abrasion resistance and impact absorption but may degrade faster under extreme temperatures or prolonged UV exposure. For long-term grip performance, silicone generally outperforms Santoprene in maintaining structural integrity and resilience in harsh conditions.

Safety and Chemical Resistance

Silicone grips offer superior chemical resistance against oils, solvents, and extreme temperatures, making them ideal for hazardous environments requiring enhanced safety measures. Santoprene provides excellent flexibility and impact resistance but has limited chemical resistance compared to silicone, which may compromise safety in chemically aggressive conditions. Choosing silicone for grip handles ensures better durability and user protection in demanding industrial or laboratory settings where chemical exposure is frequent.

Cost-Effectiveness for Manufacturers

Silicone offers high durability and excellent temperature resistance, making it suitable for premium grip handles but at a higher material and processing cost. Santoprene provides a more cost-effective solution with good flexibility and easier manufacturing through standard injection molding, reducing overall production expenses. Manufacturers seeking budget-friendly grip handle options often prefer Santoprene due to lower raw material prices and faster cycle times.

Which Material is Best for Your Grip Handle?

Silicone offers excellent heat resistance, durability, and a non-slip, soft-touch surface ideal for grip handles exposed to high temperatures or frequent use. Santoprene stands out with its superior flexibility, chemical resistance, and cushioning effect, making it perfect for ergonomic grip handles requiring comfort and shock absorption. Choosing between Silicone and Santoprene depends on the specific grip handle application, with Silicone favored for thermal and durability demands and Santoprene preferred for comfort and flexibility.

Silicone vs. Santoprene for Grip Handle - What is The Difference?

Infographic: Silicone vs Santoprene for Grip handle



About the author. Kakani is a respected author and expert in materials for industrial and manufacturing applications. With years of experience in both research and industry.

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The information provided in this document is for general informational purposes only and is not guaranteed to be complete. While we strive to ensure the accuracy of the content, we cannot guarantee that the details mentioned are up-to-date or applicable to all scenarios. Topics about Silicone vs Santoprene for Grip handle are subject to change from time to time.

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