PLA fiber vs. Polyethylene Terephthalate fiber for clothing - What is The Difference?

Last Updated May 21, 2025

PLA fiber, derived from renewable resources like corn starch, offers superior biodegradability and moisture-wicking properties compared to Polyethylene terephthalate (PET) fiber, which is petroleum-based and provides higher durability and resistance to stretching. PLA fiber is ideal for sustainable, breathable clothing, while PET fiber excels in performance wear requiring strength and elasticity.

Table of Comparison

Property PLA Fiber Polyethylene Terephthalate (PET) Fiber
Origin Bio-based (corn starch, sugarcane) Synthetic (petroleum-derived)
Biodegradability Biodegradable under industrial composting Non-biodegradable, recyclable
Moisture Absorption High moisture wicking Low moisture absorption
Durability Moderate tensile strength, less durable High tensile strength, very durable
Heat Resistance Lower melting point (~160degC) Higher melting point (~260degC)
Comfort Soft, breathable Less breathable, can retain heat
Environmental Impact Lower carbon footprint, renewable Higher carbon footprint, non-renewable
Applications in Clothing Eco-friendly activewear, casual wear Outerwear, sportswear, denim blends

Introduction to PLA and PET Fibers

PLA fiber, derived from renewable resources like corn starch, offers biodegradability and a low carbon footprint, making it an eco-friendly choice for sustainable clothing. Polyethylene terephthalate (PET) fiber, a synthetic polymer made from petroleum, is widely used for its durability, moisture resistance, and affordability in the textile industry. Understanding the properties and environmental impact of PLA and PET fibers is crucial for making informed decisions in modern fabric production.

Raw Material Sources and Sustainability

PLA fiber is derived from renewable resources such as corn starch or sugarcane, offering biodegradable properties that reduce environmental impact compared to traditional synthetic fibers. Polyethylene terephthalate (PET) fiber, synthesized from petroleum-based products, relies on non-renewable fossil fuels and presents challenges in biodegradability and recycling, although recycled PET (rPET) mitigates some sustainability concerns. Choosing PLA fiber supports circular economy initiatives and reduces carbon footprint, while PET fiber remains prevalent due to its durability and established recycling infrastructure.

Fiber Production Processes Compared

PLA fiber production involves fermenting renewable resources like corn starch to produce lactic acid, which is then polymerized and spun into fibers through melt spinning, resulting in biodegradable and compostable textile materials. In contrast, polyethylene terephthalate (PET) fiber production relies on the polymerization of terephthalic acid and ethylene glycol derived from petrochemicals, followed by melt spinning, drawing, and heat setting, producing strong, durable synthetic fibers widely used in apparel. PLA fibers typically offer lower environmental impact during production due to bio-based feedstocks, whereas PET fibers provide superior strength and moisture resistance but are dependent on fossil fuels and involve energy-intensive processes.

Mechanical Properties and Durability

PLA fiber exhibits lower tensile strength and elongation compared to polyethylene terephthalate (PET) fiber, making PET more suitable for applications requiring high mechanical performance. PET fibers demonstrate superior durability with excellent resistance to abrasion, UV radiation, and moisture, contributing to longer garment lifespan. The biodegradability of PLA fiber offers environmental benefits but generally compromises mechanical robustness and durability relative to PET in clothing applications.

Comfort and Breathability in Apparel

PLA fiber offers superior moisture-wicking properties and enhanced breathability compared to polyethylene terephthalate (PET) fiber, making it ideal for comfortable apparel in warm climates. PET fiber tends to retain heat and moisture, which can result in reduced ventilation and less comfort during prolonged wear. Studies show PLA's natural biodegradability and porous structure improve airflow, contributing to a cooler and drier wearing experience.

Dyeability and Color Fastness

PLA fiber demonstrates superior dyeability due to its hydrophilic nature, absorbing dyes more evenly and allowing vibrant, consistent coloration compared to polyethylene terephthalate (PET) fiber. In contrast, PET fiber's hydrophobic surface requires high-energy dyeing processes with disperse dyes, often resulting in limited color range and potential unevenness. Regarding color fastness, PET fiber generally outperforms PLA fiber with higher resistance to washing and light exposure, maintaining color integrity over prolonged use.

Environmental Impact and Biodegradability

PLA fiber, derived from renewable resources like corn starch, offers significant environmental benefits including lower carbon emissions and reduced reliance on fossil fuels compared to polyethylene terephthalate (PET) fiber, which is petroleum-based. In terms of biodegradability, PLA fibers can break down under industrial composting conditions within a few months, whereas PET fibers are resistant to biodegradation and can persist in landfills and oceans for hundreds of years. The environmental impact of PLA is further minimized by its ability to be recycled through composting, contrasting with PET's typical recycling challenges and contribution to microplastic pollution.

Cost and Market Availability

PLA fiber generally costs more than polyethylene terephthalate (PET) fiber due to its bio-based origin and more complex production process. PET fiber dominates the clothing market with widespread availability, established manufacturing infrastructure, and lower prices driven by large-scale petrochemical production. Despite higher costs, PLA fiber is gaining traction in sustainable fashion segments, yet it remains less accessible and less commonly used compared to the economically favorable PET fiber.

Applications in Fashion and Performance Wear

PLA fiber, derived from renewable resources like corn starch, offers biodegradability and moisture-wicking properties ideal for sustainable fashion and activewear, providing a lightweight and breathable option with good UV resistance. Polyethylene terephthalate (PET) fiber, commonly known as polyester, excels in durability, wrinkle resistance, and moisture management, making it a preferred choice for high-performance athletic wear and fashion garments requiring longevity and easy care. Both fibers are widely used in blends to balance environmental impact with enhanced functionality, responding to consumer demand for eco-friendly yet high-performing clothing.

Future Trends and Innovations in Fiber Technology

PLA fibers are gaining traction in sustainable apparel due to their biodegradability and renewable origin from corn starch, with ongoing innovations enhancing their moisture-wicking and durability properties to rival traditional fibers. Polyethylene terephthalate (PET) fibers, heavily used in performance and fast fashion, are evolving with recycled content integration and bio-based alternatives to reduce carbon footprint while maintaining strength and elasticity. Future trends indicate a convergence toward hybrid fibers combining PLA's eco-friendliness with PET's mechanical resilience, supported by advancements in enzyme recycling and nanotechnology to boost fiber functionality and circularity in clothing production.

PLA fiber vs. Polyethylene Terephthalate fiber for clothing - What is The Difference?

Infographic: PLA fiber vs Polyethylene terephthalate fiber for Clothing



About the author. Kakani is a respected author and expert in materials for industrial and manufacturing applications. With years of experience in both research and industry.

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